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Ceramsite Industry Rotary Kiln Sludge LECA Production Line

Ceramsite Industry Rotary Kiln Sludge LECA Production Line

Sludge LECA production line

ceramsite industry LECA production line

Place of Origin:

China

Certification:

ISO,CE

Model Number:

LECA production line

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Product Details
Brand Name:
ZK Corp
Capacity:
15,000-100,000 (m3/a)
Raw Materials:
Clay, Slurry, Shale
Main Equipment:
Rotary Kiln, Vibrating Screen, Granulator
Application:
Building Materials Industry, LECA Plant
After Service:
Engineers Available To Service Machinery Overseas
Business Scope:
Design, Manufacturer, Onsite Guidance
Shipping Port:
Shanghai, Qingdao, Tianjin
Payment & Shipping Terms
Minimum Order Quantity
1 Set
Price
Negotiable
Packaging Details
MEET THE SHIPPMENT REQUIRMENTS
Delivery Time
30DAYS
Payment Terms
L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability
10 PER MONTH
Product Description

5,000-300,000 Cubic Meters Per Year LECA Production Line

 

Introductions:

Since 2005, we, ZK Corp had been involved in the ceramsite industry and commit to the research and development of the equipment for industrial solid waste disposal and for energy saving research, so that solid waste can be treated with harmlessness, reduction and resource reusing. Our LECA equipment have been widely used in Chinese LECA manufactures and won the good reputation from customers. We have begun the exported business since 2010 and create the good economic benefit. We adopt the energy saved technology and get the good efficiency.

 

 

Application of LECA

We also called eramisite as ceramic sand, which is a kind of ceramic particle product with high fracturing intensity, and lightweight aggregate. Ceramisite has excellent properties, such as low density, lightweight, fire prevention, earthquake prevention, high cylinder pressure,high porosity, tall softening coefficient, good frost resistance etc. So ceramisite is widely used in building materials, gardening, refractory insulation materials, Chemical, oil, and other departments.

 

Main Type of LECA Ceramic

1. Coal ash / Fly ash ceramisite
2. Clay ceramisite
3. Shale ceramisite
4. Sludge ceramsite
5. Petroleum proppant

 

 

Production Process of the Leca Plant:
1. Raw Material Process. The main raw material is clay or slurry.
2. Mixing and Granulating. The material fall into a double roller granulator to become 5-10mm sphere shape material.
3. Preheating and burning. The sphere shaper material enter into the preheating kiln by chute.
4. Cooling. Cooler shall adopt the single drum cooler, vertical cooler, grate cooler and etc.
5. Fuel Combustion.Coal, natural gas and biomass fuel are good choices as fuel.
6. Kiln Inlet Dust Collect. Gas processed by air cooler machine and then sent to the bag filter for dedusting.
7. Final Product Screening and Packing. The Light Expanded Clay Aggregate will be screened into the size of 5mm, 15mm and 25mm.

 

 

OUR ADVANTAGE of LECA Rotary kiln
1. Rotary kiln drive adopts frequency conversion speed adjustment. High efficient and low power consumption.
2. Low unit product fuel energy consumption.
3. Minus pressure operation and low powder dust pollution;
4. Simple process flow chart. Complete drying, granulating, burning simultaneously.
5. Compact layout, light system equipment weight and low investment.

 

 

CONFIGURATION

 

No Indicator Unit Value
1 Capacity m3/a 15,000 25,000 35,000 50,000 100,000
2 Product            
LECA (Light Expanded Clay Aggregate) m3/a 15,000 25,000 35,000 50,000 100,000
3 Main Fuel and raw material consumption            
Clay t/a 8,800 14,700 20,500 29,400 58,800
Shale t/a 8,300 13,900 19,400 27,800 55,600
Coal t/a 1,360 2,270 3,180 4,540 9,080
4 Power Consumption            
Fresh Water t/a 1,000 1,500 2,500 3,000 6,000
Power kWh/a 187,500 312,500 875,000 1,250,000 2,500,000
5 Employee Qty Needed a 25 25 23 23 22

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